High-Quality 2kg Explosion Proof Wireless Camera Manufacturer & Vendor

Next-Generation Intrinsically Safe & Flameproof Optical Surveillance Engineered for Zone 1, Zone 2, and Class I Div 1 Critical Infrastructure.

Redefining Industrial Form Factors: The 2kg Explosion-Proof Wireless Paradigm

Historically, industrial explosion-proof cameras have been heavy, bulky systems, often exceeding 10kg due to thick cast-iron or heavy stainless steel housings. However, modern operational environments—ranging from robotic inspection arms to mobile skid units and rapid-deployment tripod surveillance—demand a significant reduction in weight without compromising on safety standards.

A 2kg explosion-proof wireless camera represents the intersection of aerospace-grade materials, advanced RF structural engineering, and intrinsic/flameproof safety topologies. By utilizing high-tensile, corrosion-resistant anodized aluminum alloys and specialized polycarbonates, we achieve high-level mechanical protection (IK10 and IP68) while keeping the total payload structural weight under 2kg.

Key Technological Milestones of 2kg Cameras:

  • ATEX & IECEx Certified: Optimized flame-path clearances designed inside a ultra-light housing, allowing installation directly in Zone 1 and 21.
  • Advanced Wireless Integration: Internalized antennas with RF-transparent dome designs, avoiding external cable vulnerabilities.
  • Low-Power Edge Processing: Optimized heat dissipation profiles that support starlight low-light sensors and integrated wireless SoC chips.
  • Universal Mounting Flexibility: Perfect for temporary inspections, AGVs (Automated Guided Vehicles), and robotic crawlers.

Unrivaled Advantages of Chinese Manufacturing Clusters

Why procurement teams worldwide rely on China's precision engineering and vertical supply chains for safety-critical optical equipment.

Vertical Supply Chain Integration

From precision CNC machining centers to advanced sensor wafer packaging, the Shenzhen and Guangdong electronic clusters enable us to source components, machine casings, and execute board-level assembly within a 50km radius. This dramatically cuts transit times and development costs.

Rigorous Compliance & Quality Labs

Our collaborative testing infrastructure includes explosion-proof laboratory testing, thermal chambers, vibration tables, and high-pressure water ingress chambers. We perform 100% compliance audits on flame-path tolerance and pressure resistance to guarantee product reliability.

Cost-Efficiency & Fast Lead Times

By optimizing tooling configurations and maintaining flexible production lines, we reduce lead times by up to 40% compared to Western manufacturers. We pass these cost efficiencies directly to our global distributors and integration partners.

COMPANY PROFILE

Xiyue Electronic Information Technology Co., Ltd. is a professional and reliable foreign trade enterprise focusing on global export of high-performance vehicle-mounted camera systems and full-series automotive electronic products. More than a mere product supplier, we serve as a long-term strategic procurement partner for global overseas buyers, focusing on simplifying cross-border procurement procedures and reducing overall purchasing costs for all clients.

We adhere to a one-stop comprehensive service mode, covering professional product recommendation, accurate quotation, OEM/neutral packaging customization, unified quality inspection, cross-border logistics and complete after-sales support. Our core mission is to provide worry-free, efficient and stable overall procurement solutions for global automotive electronics distributors, fleet companies and engineering equipment merchants.

Xiyue Electronics Facility & Workshop Operations
Advanced Assembly Equipment
Quality Control Testing Line
Xiyue Corporate Office Premises

COMPANY CERTIFICATES

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Comprehensive Product Portfolio

We develop and supply full-range automotive electronic safety products to improve driving safety and vehicle operation efficiency for passenger cars, commercial vehicles, engineering machinery and hazardous transport vehicles. Our complete product lineup covers:

  • High-definition AHD starlight night vision vehicle cameras for extreme low-light situations.
  • Blind spot monitoring systems for passenger cars, medium & heavy trucks and construction machinery.
  • IP67 waterproof outdoor vehicle cameras & explosion-proof vehicle cameras engineered for harsh, hazardous conditions.
  • Professional DMS driver monitoring cameras with onboard edge-AI algorithm options for fatigue and distraction warnings.
  • Vehicle-mounted MDVR mobile digital video recorders with secure SSD casing protection and robust multi-channel vehicle monitors.
Automated Electronics Production Assembly Line

Our Industry Value Proved by Numbers

Leveraging domestic supply chain clusters to serve large-scale municipal, transport, and hazardous industrial projects worldwide.

50+
Countries Exported
100%
Safety Tested
2kg
Ultra-light Camera Weight
24h
Response Guarantee

Our Competitive Advantages

Providing seamless, reliable, and compliant procurement channels that help global buyers eliminate supply chain friction and security risks.

Dual Flexible Procurement Modes

We support in-stock quick delivery orders for urgent deployment alongside highly structured, custom agent procurement orders tailored to precise project specifications.

Fast Professional Response

Enjoy round-the-clock technical support. Get detailed official quotations along with detailed parameter sheets, mechanical layouts, and testing documentations within 24 hours.

Full Customization Service

We offer complete OEM customization services, including neutral packaging, customized hardware casings, custom logo printing, and specialized system firmware.

Flexible Order Batch Support

From low-quantity pilot validation orders to large bulk shipments for regional infrastructure upgrades, we manage variable run sizes with short production cycles.

One-stop Cross-border Logistics

We coordinate cross-border logistics arrangements, export customs clearances, and trace packages through transit, offering comprehensive post-delivery customer tracking.

Compliance Audited Sourcing

All factory partners undergo a strict quality screening and verification program, complying with global trade guidelines and maintaining standard quality certifications.

We balance high product cost performance and flexible service mechanism, helping global customers avoid supply chain risks and realize stable and worry-free long-term procurement.

Deep-Dive: Global Trends in Explosion Proof Surveillance

1. Rise of Decentralized Edge-AI in Hazardous Environments

Modern hazardous industrial plants are shifting from passive remote viewing to active edge-detection. The inclusion of low-power AI chipsets inside a 2kg explosion-proof housing allows operations to detect fire, smoke, steam leaks, or personnel safety equipment anomalies directly on the device. Because high-bandwidth wireless backhaul is often constrained in metal-heavy refinery grids, processing video feeds on the edge and broadcasting lightweight event alerts saves essential network bandwidth.

2. Adoption of Multi-Spectrum Thermal and Optical Imaging

Combining thermal imaging with optical sensors within a compact 2kg layout provides dual benefits. It enables operators to monitor critical gas valve seals and high-pressure tanks for thermal anomalies while maintaining visual context. Our wireless cameras leverage advanced dual-stream compression technologies (H.265+), keeping bandwidth requirements low while sending two clear streams to control rooms.

3. Integration with Mobile Robotics, UAVs, and AGVs

In dangerous areas, mobile inspection units (robotic dogs, autonomous ground vehicles) are replacing human patrollers. The payload weight limit of these mobile robots is highly sensitive. Standard 10kg steel explosion-proof domes are too heavy for practical deployment. A lightweight, rugged 2kg wireless camera easily mounts onto robotic frames, providing crucial live streaming feeds back to central monitoring decks via integrated, shock-protected Wi-Fi 6 or private LTE nodes.

Localized High-Risk Application Scenarios

Engineered for maximum reliability across diverse industrial sectors facing explosive dusts and volatile gases.

Petrochemical & Refinery Complexes

Used to monitor pipelines, catalyst storage, and distillation columns. The cameras are certified to withstand volatile hydrocarbon gases, helping engineers inspect key equipment without triggering ignition events.

Offshore Oil & Gas Platforms

Subjected to salt spray, extreme winds, and waves. Our cameras feature 316L stainless steel structural parts and Special C5-M anti-corrosion marine-grade finishes alongside their explosion-proof certifications.

Grain Silos & Coal Processing

Combustible dust clouds (like flour, starch, and coal dust) pose severe explosion hazards. Our Class II Dust Ignition-Proof ratings ensure safe camera operations inside enclosed storage hoppers and transport systems.

Macro-Industry Integration: VMS & Private Wireless Network Architectures

Deploying wireless infrastructure in hazardous fields requires robust software compatibility. Our cameras adhere strictly to **ONVIF Profiles S, G, and T**, ensuring they interface seamlessly with leading Video Management Systems (VMS) such as Milestone Systems, Genetec, and Avigilon.

For private wireless backhauls, our units support custom frequencies alongside standard IEEE 802.11a/b/g/n/ac/ax protocols. This makes them ideal for connection over enterprise LTE/5G private networks, helping plants reduce structural cabling overheads and significantly cut installation costs.

Operational Compliance Framework

Our manufacturing protocols align with international Ex manufacturing directives (ISO/IEC 80079-34). This guarantees that every product built inside our Chinese facilities complies fully with global standards, ensuring safety and performance across hazardous deployments.

Frequently Asked Questions & Technical Inquiries

Helping procurement managers, system integrators, and safety officers make informed technical decisions.

How does the camera maintain explosion-proof characteristics under 2kg?

We achieve this by utilizing aerospace-grade aluminum alloys rather than heavy cast steel. These alloys offer excellent tensile strength and thermal dissipation properties. Combined with optimized internal component spacing and flame-path clearances, we can meet ATEX Zone 1 specifications while keeping the total assembly weight under 2kg.

What wireless networks are supported?

Our cameras feature dual-band Wi-Fi (2.4GHz and 5.8GHz) along with compatibility for 4G LTE/5G network modules. We also offer options for private wireless mesh frequencies to bypass crowded industrial Wi-Fi bands.

Can these cameras be integrated with solar power systems?

Yes. Due to their optimized power consumption (typically under 6-8 Watts), they are ideal for remote solar arrays and battery configurations. This eliminates the need for expensive infrastructure cabling in wide hazardous areas.

What ingress protection ratings do your cameras provide?

Our housings carry an IP67 rating as a minimum standard, with many models carrying IP68 certifications. This ensures complete protection against fine dust ingress and high-pressure water washdowns commonly used in industrial cleaning.